Pressure Block

The special pressure block for jaw crusher is the core fixing accessory of the equipment. It is adapted to the jaw crusher and installed in the relevant parts of the crushing cavity. It is used to fix the wearable accessories such as tooth plate and edge guard plate to prevent the accessories from loosening and shifting during operation, and to ensure the safe and stable operation of the crushing operation.
  • Product Advantages:

    High-quality steel is used for precision processing, with high strength, sufficient rigidity, not easy to deform and crack, the size is accurate to adapt to the equipment, convenient installation, firm clamping, wear-resistant and durable, reducing the loose failure of accessories, and reducing operation and maintenance costs.

Use of the product:

The supporting jaw crusher is used, suitable for mines, construction, water conservancy, roads and other fields. It is used for all kinds of medium-hard and hard material crushing scenarios, fixed gear plates, side guard plates and other accessories to ensure the smooth and safe crushing operation.

 

Application scenario:

Pressure Block is a key pressing and fixing part in mine crushing equipment. It is widely used in jaw crushers and some heavy crushing equipment. It is mainly used to fix the jaw plate or lining plate, and to provide a stable pressing force during the operation of the equipment to prevent the parts from loosening or displacement. .

In practical application, the pressure block is usually installed in the jaw plate fixing system of the jaw crusher and used with wedges or bolts to ensure that the jaw plate maintains a stable working state under high impact and high vibration conditions, so as to ensure the crushing accuracy and safe operation of the equipment. In the sand and stone production line, it is an important auxiliary fastener inside the jaw break, which plays a basic role in guaranteeing the reliability of the equipment.

It is widely used in mining, sand and stone aggregate production lines, cement building materials and metallurgy industries. It is especially suitable for high-strength continuous crushing conditions. It is one of the key accessories to ensure the structural stability and safety of the crusher.

 

FAQ:

Q:What is Pressure Block and what role does it play in PE/PEX jaw crusher?

A:Pressure Block is a special locking accessory for cast steel shell jaw crusher, which is divided into upper pressure block, medium pressure block and lower pressure block. Core role:

  1. Lock and fix the jaw plate: rely on the sloping pressure structure to firmly lock the moveable jaw plate and fix the jaw plate, and prevent the jaw plate from moving up and down and shifting left and right when broken;
  2. Stabilise the crushing gap: eliminate the looseness of the jaw plate causing the output particle size to be large and small, and ensure the uniform specifications of the finished aggregate;
  3. Buffer protection: Disperse the ore impact load, reduce the direct force of the jaw plate bolt, and avoid the bolt breakage and jaw plate falling off causing the whole machine to stop. The jaw breaker of the welded shell relies on bolts to fix the jaw plate. Generally, there is no need to press the block. Only the all-in-one cast steel frame jaw breaker is used.

 

Q:Which jaw crusher models are suitable for Pressure Block?

A:Adaptable to PE, PEX, EC and JC series all-in-one cast steel shell jaw crusher, covering coarse crushing, medium crushing full-specification models, divided into upper, middle and lower complete sets of pressure blocks, can be supplied with Jaw Plate jaw plate and Cheek Plate edge guard plate.

Q:What are the two mainstream production materials of pressing blocks and the different working conditions?

A:1. Mn13Cr2 high-manganese steel compaction block: strong toughness, anti-squeezing, universal for small and medium-sized limestone, construction waste sand and stone factories, high cost performance; 2. Mn18Cr2 high-chromium-high-manganese alloy compaction: stronger pressure resistance and wear resistance, specially designed for granite, basalt, iron ore and other high-hard mines, long-term high-frequency impact is not easy to deform and crack.

Q:What kind of compaction block should be chosen for crushing granite, river pebbles and other high-hard stone materials?

A:Priority Mn18Cr2 high manganese alloy Pressure Block. The impact force of hard rock fracture is great, and the jaw plate continues to vibrate violently. Ordinary pressure blocks are prone to bevel wear and deformation, and lose the locking effect; high-chromium and high-manganese material is pressure-resistant and does not deform, and the jaw plate is stable for a long time to reduce the frequency of maintenance.

Q:What factors will accelerate the failure of Pressure Block damage?

A:1. The jaw plate is loose for a long time, and the pressure block slope continues to bear the alternating impact load; 2. A large piece of iron enters the crushing cavity, and the whole machine vibrates violently and impacts the pressure block; 3. The bolt locking force is insufficient, and the gap between the pressure block and the jaw plate shakes; 4. Long-term overload operation exceeds the pressure-bearing limit of the pressure block design; 5. The bevel of the pressure block is worn and lacks lubrication, which aggravates friction deformation.

Q:Do you support the special pressing block customisation of non-standard and old imported models?

A:Support drawings, samples and 3D modelling reproduction customisation. It can produce thickened and reinforced wear-resistant models, special bevels, and old-fashioned cast steel jaw-breaking special pressing blocks. The size and inclination strictly match the equipment jaw plate, and the locking is stable and not loose.

Products

PEPEX Jaw Crusher (2)

PE/PEX Jaw Crusher

The jaw crusher is used in the first process of crushing all kinds of ores and rocks. It can process various ores with a compressive strength of no more than 320MPa to medium particle size at one time. It often forms a complete set of sand and stone production lines with cone crushers, counter impact crushers, sand-making machines, etc., which are widely used in mines, metallurgy, chemical industry, building materials, electricity Power, water conservancy, transportation and other fields. PE series is used for coarse crushing operations, and PEX series is used for medium crushing or fine crushing operations to meet different crushing needs.
It is a kind of crushing equipment with simple structure and stable performance. With its efficient crushing ability, it has become one of the core equipment for material crushing in mines and various industrial fields.
JC series Jaw Crusher 001

JC Series Jaw Crusher

The birth of the new generation of jaw crusher JC is due to the accumulation of rich experience and the large adoption of computer simulation and CAD design. Compared with the old generation of jaw crushers, the JC crusher has increased its own strength and reduced the self-weight of the equipment. Its high yield and low cost make it the first choice of jaw crusher for the majority of users.
The JC jaw crusher is designed using modern CAD technology, and all models are analysed by finite element technology to ensure that the internal stress level is within the appropriate range, which ultimately makes the JC crusher have the characteristics of high structural strength and light equipment weight.
It strengthens its own strength and reduces the self-weight of the equipment. It has the advantages of high yield, low cost, high structural strength and light equipment weight.
EC series Jaw Crusher (1)

EC Series Jaw Crusher

Star Machinery EC series jaw crusher is developed and designed based on crushing various hard rock conditions. It adopts an innovative modular and welding-free frame structure, thus giving the equipment excellent fatigue resistance, reliability and multiple installation methods. Thanks to the precise and balanced overall structure, the EC series jaw crusher is economical and easy to install. With the use of special high-quality cast steel components and durable wear parts, it is given excellent applicability, outstanding economy and low operating costs.
Based on the development and design of various hard rock conditions, it adopts an innovative modular and non-welded frame structure, which has the advantages of economical and simple installation.
PF-Impact-Crusher-1-1

PF Impact Crusher

The impact crusher is configured in the middle crushing after the coarse crusher, which can crush ores and rocks with a compressive strength of no more than 360 mPa, with the characteristics of large processing capacity and fine discharge. The crushed product is cubic, with low needle-like content and no internal cracks. It is the first choice equipment for the production of high-quality stone in high-grade highways, water conservancy, airports, construction and other industries.
It is used for coarse crushing and medium crushing. It can process pressure-resistant ≤360 megapascal ore rocks. The processing volume is large, the discharge is fine, and the finished product is cubic, which is suitable for high-quality stone production in highways, water conservancy and other industries.
PY-Cone-Crusher-001-1

PY Cone Crusher

This series of crushers is used to crush all kinds of ores and rocks of medium hardness or higher. It has the characteristics of reliable structure, high production efficiency, convenient adjustment and economy. Its spring insurance system is an overload protection device that can make the foreign iron block pass through the crushing cavity without harming the machine. It adopts two sealing forms of dry oil or water to isolate the stone powder from the lubricating oil and ensure reliable operation. The form of the crushing cavity is determined by the purpose of the ore. The standard type is suitable for medium crushing, medium-sized, and the short-head type is suitable for fine crushing.
It has the advantages of high production efficiency, low energy consumption, uniform particle size of finished products, extended service life and so on.
PYF Cone Crusher 001

PYF Cone Crusher

It is mainly used in the secondary and tertiary crushing links of the production line. It has a wide range of applications and can be used in industries such as metallurgy, building materials, road construction, chemical industry and so on. It can easily crush all kinds of ores and rocks of medium hardness and above, without worrying about the problem that the hardness of the material is not suitable enough. This equipment is divided into two models. The standard type is mainly used for coarse and medium crushing operations, and the short-head type is suitable for medium crushing and fine crushing.
It is usually used in secondary crushing and tertiary crushing. It is suitable for crushing all kinds of ores and rocks of medium and above hardness.

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