VSI Vertical Shaft Impact Crusher

The VSI series vertical shaft impact crusher is a perfect combination of unique rotor design, wear-resistant materials and crushing design. This combination not only improves production capacity and product quality, but also reduces production costs and consumption of wear parts. The VSI series vertical shaft impact crusher is characterised by several different rotors to choose from, with higher crushing ratio and lower wear consumption. In addition, the VSI system vertical shaft impact crusher also maximises the workload of equipment maintenance. Therefore, the VSI system vertical shaft impact crusher has shown perfect performance in applications such as medium crushing, fine crushing, sand making and stone modelling.
Integrating unique rotors, wear-resistant materials and optimised crushing design, improving production capacity and product quality, reducing cost and wear, convenient maintenance, and adapting to scenes such as fine crushing, sand making and stone material assembly.
  • 01 Production capacity: 10-600T/H
  • 02 Applicable materials: granite, quartz, basalt, river pebbles, limestone, dolomite, etc.
  • 03 Scope of application: metal and non-metallic ores, building materials, artificial sand, metallurgical slag
  • 1. High crushing ratio and low operating cos

    The VSI series vertical shaft impact crusher perfectly combines the unique rotor design, wear-resistant materials and crushing equipment design, with higher crushing ratio and lower wear consumption.

  • 2. Consumable parts consumption

    The VSI series adopts an excellent impact angle design of crushed cavity materials, which has less friction with wear-resistant parts, and the operating cost of traditional equipment is 30% lower, which directly reduces the cost of equipment use.

  • 3. Large processing capacity and high output

    The VSI series has an optimised design with a more compact structure; it adopts a single drive shaft and is more powerful, so it can obtain a larger crushing ratio with a smaller number of crushing segments.

  • 4. The product has excellent grain shape.

    VSI series products are cube with good particle shape. It is especially suitable for artificial sand making and stone shaping. Practice has proved that the effect of sand making and shaping is 30% better than that of other traditional equipment.

  • 5. Flexible application and wider scope

    The unique performance of the VSI series lies in the fact that it has a variety of different configurations. There are several different rotors to choose from to adapt to various application conditions, and to meet applications from crushing low-abrasion materials to high-abrasion materials.

  • 6.Integrated hydraulic control and bearing lubrication

    The hydraulic control box is the standard configuration of the whole series of crushers. It has two functions: first, it adjusts the opening of the feeding door and controls the number of materials entering the rotor; second, it adjusts the motor seat and adjusts the tension of the transmission belt. All these adjustments are done through an easy-to-operate manual pump. The semi-automatic grease system is completely sealed to prevent dust from entering and ensure the full lubrication of the bearing.

Working Principle:

The material is feed into crusher through a feed hopper.There is a feed choke plate to control the volume into motor.This choke plate is control by hydraulic system and easy to use.The material falls down to feed tube by gravity action and continuously falls into rotor.The rotor is driven by a belt pulley which is connected with electrical motor.When the material enters into rotor,it is speeded up t045 65m/s by function of centrifugal force.Then the material will fly out from rotor through designed moving path.The ejected material will hit the material piled inside crusher cavity,and violent crash will happen.This high speed ‘Rock to Rock’ crash causes impact,cleavage and attrition of the feed material.

 

Product Parameters:

Model Power

(kw)

Max.Feedsize

(mm)

Rotation speed

(r/min)

Capacity

(t/h)

Dimension

(mm)

Weight

(kg)

VSI 100 55 40 1565-2100 10-50 3290*1800*2100 6000
VSI 200 110 50 1380-1980 51-121 3780*2100*2650 9500
VSI 300 185 50 1390-1970 122-192 3780*2100*2650 9500
VSI 400 185 55 1400-1680 193-250 4030*2500*3170 11780
VSI 420 185 55 1400-1680 255-450 5500*2500*3170 14830
VSI 520 250 55 1400-1680 451-600 5500*2500*3170 14830

 

Product Instructions for Use:

  1. Before starting the power, be sure to check whether the connecting parts of the equipment are firm and lubricated enough, clean up the debris at the feed port, and confirm that there is no stuck and abnormality before starting the equipment.
  2. The feeding should be uniform to avoid the accumulation of materials. It is strictly forbidden to send metal blocks, stones and other debris into the equipment to prevent damage to parts and block the feed port.
  3. When the equipment is running, it is forbidden to touch the moving parts by hand, and keep a safe distance to avoid safety accidents.
  4. If there is abnormal noise, heat, jitter and other abnormalities during operation, it should be stopped immediately for troubleshooting, and do not restart until the fault is resolved.
  5. When adjusting the discharge gap and replacing accessories, the power must be stopped and the power must be cut off. After the operation is completed, the fixed parts must be tightened and then tested.
  6. After daily use, clean up the residual materials in the equipment in time, check the lubrication regularly, and extend the service life of the equipment.

 

Product Maintenance:

VSI series vertical shaft impact crusher is a kind of crushing and shaping sand making equipment, which is simple in structure and easy to maintain., however, it also needs regular and routine inspection and maintenance. The maintenance of the equipment cannot be ignored, otherwise the wear condition of the wear-resistant parts cannot be found in time. Regular inspection is the guarantee of the long-term trouble-free operation of the equipment.

Important: The impeller wear-resistant parts are designed to protect the impeller body from wear. They have nothing to do with the operation of the equipment, so it is impossible to judge the degree of wear of the parts through the discharge of materials. In order to ensure the trouble-free operation of the crusher, it is necessary to regularly check the condition of the impeller grinding wear-resistant parts and impeller accumulation in the equipment. For the wear-resistant parts that cannot meet the next shift of work, they should be replaced in time.

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