ZSW Vibrating Feeder

Working Principle:

It is mainly composed of vibration frame 1, vibrator, spring 3, motor vibration frame and motor 4, etc. The exciter is composed of two eccentric shafts in a specific position. When assembled, the two gears must be engaged according to the marking phase. Driven by the motor, the two eccentric shafts are rotated to produce a huge synthetic linear excitation force to force the body to vibrate on the support spring, and the material uses this vibration active force to slide on the material groove. Move and throw, so that the material moves forward and achieves the purpose of feeding. When the material passes through the sieve strip on the trough, the smaller material can fall through the gap of the sieve strip, which can have the effect of screening without going through the crushing process of the next channel.

Product Parameters:

Product Instructions for Use:

1. After checking, the machine and the transmission part are normal and can be started;
2. This machine is allowed to start without load;
3. If you find any abnormality after starting, you should stop immediately and start again after identifying and eliminating the situation.
4. After the machine stabilises the vibration, it can run with the material;
5. The material should meet the requirements of the load test drive;
6. The shutdown should be carried out in the direction of the process. It is forbidden to stop the material or continue to feed the material during or after the shutdown.

Product Maintenance:

1. The machine uses thin oil splash to lubricate. The lubricating oil should be determined according to the location and temperature conditions of use. Generally, gear oil is used.
2. It should be ensured that the dilute oil surface in the exciter is higher than the height of the oil mark (through the pipe joint bend, it must be replaced once every 3-6 months. When changing the oil, clean gasoline or kerosine should be used to clean the oil tank, bearing raceway and gear surface.

Application scenarios：

The ZSW vibrating feeder is located at the front end of the sand and stone aggregate and mine crushing production line. It is responsible for continuously feeding raw stones and large stones into the crusher at a uniform speed. It is a key auxiliary machine to ensure the smooth operation of the entire crushing production line. It is mostly used in mines, building materials, metallurgy, water conservancy and hydropower and other fields.

(1) In the sand and stone production line, the ZSW vibrating feeder is usually located in the first process before the jaw crusher. It is used to evenly transport large pieces of stone after blasting to the crusher. At the same time, it plays the role of preliminary screening and buffering impact load, so as to improve the operating efficiency and stability of the whole production line.

(2) In mining, cement production and construction aggregate processing projects, ZSW vibrating feeder is also widely used, which is especially suitable for conditions that require continuous and large-flow feeding, and is an important part of the realisation of automated production lines.

FAQ：

Q：Where is the ZSW vibration feeder in the production line? What’s the function?

A：ZSW vibrating feeder is the first feeding equipment of the whole crushing production line, which is installed below the silo and at the front end of the jaw crusher. It is mainly responsible for the uniform, quantitative and continuous transportation of large ores. At the same time, the grid structure is used to automatically screen out dirt, fine powder and impurities, so as to realise the front pre-screening and protect the subsequent crusher’s feed stability and non-blockage.

Q：Why must ZSW heavy-duty feeder be used for sand and stone production line?

A：Ordinary light feeders cannot withstand the impact of large pieces of raw stones, and are prone to deformation, broken beams, and serious material leakage. ZSW is a heavy-duty special model, which is impact-resistant, has a large feed volume and good screening effect. It can be stably matched with large and medium-sized crushing lines. It is the standard supporting equipment for regular mine sand and stone production lines.

Q：What materials are suitable for transporting the ZSW feeder?

A：It is suitable for granite, basalt, river pebbles, iron ore, limestone, construction waste, slag and other kinds of ores. It can stably transport large lumps, mixed materials and raw stones with large mud content, and suitable for all kinds of dry and wet, high and low hardness materials.

Q：What are the core advantages of ZSW vibrating feeder?

A：ZSW heavy-duty feeder has the advantages of large feeding volume, impact resistance, automatic pre-screening, stable operation, low noise, energy saving and electricity saving. The reinforced grid structure can effectively isolate fine soil and waste, improve the quality of finished aggregates, and at the same time feed evenly, eliminate the problems of crusher blockage, empty material, sudden increase and small, and greatly improve the production capacity of the whole line.

Q：What is the difference compared with ordinary small feeders?

A：ZSW is an industrial-grade heavy-duty feeding equipment. The fuselage is thickened, the crossbeam is encrypted, the grid is wear-resistant and strengthened, and the excitation force is greater. It can withstand the impact of tons of large stones and is suitable for mass production of large mines. Ordinary feeders are only suitable for small and lightweight conveying, and cannot be overloaded continuous operation.

Q：Which crushing production lines are adapted to the ZSW feeder?

A：Perfectly adapted to all fixed and mobile sand and stone production lines, it can be combined with EC/JC jaw breaker, PYF/HC/HPT cone breaker, and PF counterattack breaker to form a standard whole line, which is widely adapted to the complete set of mines, aggregates and solid waste recycling projects.