PE/PEX Jaw Crusher

The jaw crusher is used in the first process of crushing all kinds of ores and rocks. It can process various ores with a compressive strength of no more than 320MPa to medium particle size at one time. It often forms a complete set of sand and stone production lines with cone crushers, counter impact crushers, sand-making machines, etc., which are widely used in mines, metallurgy, chemical industry, building materials, electricity Power, water conservancy, transportation and other fields. PE series is used for coarse crushing operations, and PEX series is used for medium crushing or fine crushing operations to meet different crushing needs.
It is a kind of crushing equipment with simple structure and stable performance. With its efficient crushing ability, it has become one of the core equipment for material crushing in mines and various industrial fields.
  • 01 Production capacity: 0.96-224T/H
  • 02 Applicable materials: sand and stone field, mine mining, coal mining, concrete mixing station, dry powder mortar, power plant desulphurisation, quartz sand, etc.
  • 03 Scope of application: river pebble, granite, basalt, iron ore, limestone, quartzite, pyrolite, iron ore, gold ore, copper ore, etc.
  • 1.The crushing ratio is large, and the product particle size is uniform.

    Through the optimised geometric design of the crushing cavity, the multiple and efficient crushing of materials can be realised. It ensures a very high single crushing efficiency, which can produce finished materials with unified specifications and reduce the pressure of subsequent crushing links.

     

    2.Simple structure, easy maintenance, lower operating costs.

    The classic and simple structural layout is adopted to reduce complex parts. This makes daily inspection and troubleshooting easier, greatly reducing the cost of manual maintenance and the long-term operation cost of the whole machine.

     

    3.The adjustment range of the discharge port is large, which can meet the requirements of different users.

    It is equipped with a flexible wedge or gasket adjustment system, so that users can more accurately adjust the size of the finished product according to the needs of different projects. One machine is multi-use, easily adapted to a variety of production scenarios from coarse to medium.

     

    PEPEX-Jaw-Crusher-901

     

    4.The output is large and the crushing cavity is deep, which improves the feeding capacity and output.

    The deep cavity crushing design ensures that the material is not stuck in the cavity, which significantly improves the single feeding capacity. With a larger stroke design, it achieves higher feeding capacity and ensures that your production line always maintains high production capacity.

     

    5.The heat-treated forged eccentric shaft has high strength and good toughness.

    The core eccentric shaft is forged with high-quality alloy steel and undergoes rigourous heat treatment technology. Compared with ordinary models, it has extremely high fatigue strength and impact toughness, and can cope with high-strength hard rock crushing.

     

    6.Original factory accessories supply, worry-free operation.

    We promise to provide 100% matching high-manganese steel wear-resistant accessories (such as tooth plates and elbow plates). Through a perfect supply chain, we can get the support of the original spare parts at any time, avoid unexpected downtime caused by compatibility problems, and ensure the continuous stability of production.

     

     

Working Principle:

The motor drives the eccentric shaft through the slot wheel through the triangular belt, so that the moving machine moves according to the adjusted trajectory, so as to break the materials in the crushing cavity. The rack is composed of the front wall, the back wall and the left and right side panels. On the wall in front of the rack, the gear plate is tightened with wedge bolts 6. The tooth plate is divided into three pieces. The size of the upper and lower pieces is the same, and the length of the middle block is relatively small, so as to adapt to the fast wear in the middle of the tooth plate and easy replacement, and the upper and lower pieces continue to be used. The left and right side walls of the rack are equipped with side guards 7 to prevent wear of the rack wall. ·

The box-type cast steel piece of Dongying is equipped with a Ying plate on the front and a guard plate on the top of the front. The upper part is suspended on the frame with the eccentric shaft and roller bearing, and the lower part is supported on the elbow plate and in rolling contact. There are flywheels and slot wheels at both ends of the eccentric shaft.

The other end of the elbow plate is also in rolling contact with the adjustment seat 8. In addition to supporting the movement, the elbow plate also has an insurance effect when foreign objects that cannot be broken from outside enter the crushing cavity and the load of the crusher increases, it also has a safe effect, that is, self-breaking. So as to protect other parts from damage.

The adjustment seat is suspended on the back wall of the rack with two adjustment screws through the right-angled iron. The angle between the elbow plate and the movement can be fine-tuned by the gasket. When the discharge port needs to be adjusted, the adjustment gaskets of different thicknesses can be inserted through the adjustment seat of the oil-pressure roofing machine to achieve the purpose of adjustment.

 

Product Parameters:

Model Feed opening

(mm)

Max.Feedsize

(mm)

Discharge opening range

(mm)

Capacity

(m³/h)

Power

(kw)

Weight(t)
PE-150×250 150×250 125 10-40 0.96-4.8 5.5 0.81
PE-250×400 250×400 210 20-80 5-21 15 2.8
PE-400×600 400×600 340 40-100 16-64 30 6.5
PE-500×750 500×750 425 50-100 45-100 55 10.3
PE-600×900 600×900 500 65-160 48-120 55/75 15.5
PE-750×1060 750×1060 630 80-140 51-208 110 28
PE-800×1060 800×1060 650 100-160 136-250 110 30
PE-870×1060 870×1060 660 200-260 181-260 110 30.5
PE-900×1200 900×1200 750 100-200 144-304 132 50
PE-1000×1200 1000×1200 850 195-265 315-342 132 51
PE-1200×1500 1200×1500 1000 150-350 300-800 220 83
PE-1500×1800 1500×1800 1200 220-350 450-1000 355 122
PEX-150×750 150×750 120 18-48 8-25 15 3.5
PEX-250×750 250×750 210 25-60 12-35 22 4.9
PEX-250×1000 250×1000 210 25-60 16-52 30/37 6.5
PEX-250×1200 250×1200 210 25-60 20-60 37 7.7
PEX-300×1300 300×1300 250 20-90 16-104 75 11
PEV-430×650 430×650 380 40-100 40-88 45 5.1
PEV-500×900 500×900 430 50-100 50-110 55 10
PEV-600×900 600×900 500 70-130 85-170 75 13
PEV-750×1060 750×1060 650 80-140 115-224 110 24.2

 

Product Instructions for Use:

  1. After the crusher is running normally, it can start feeding.
  2. Crushed materials should be evenly added to the crushing cavity and should avoid side feeding to prevent load mutation or unilateral load surge.
  3. Under normal operation, the temperature rise of the bearing should be controlled within 35℃, and the highest temperature should not exceed 70℃. If the temperature exceeds 70℃, immediately shut down for inspection, troubleshoot the abnormal cause and deal with it in time.
  4. Before parking, you should stop adding. After the crushed material is completely discharged in the crushing cavity, the motor can be turned off.
  5. During crushing, if the stop is caused by material blockage in the crushing chamber, the motor should be turned off immediately. The material must be removed before it can be started again.
  6. After one end of the jaw plate is worn out, it can be used up and down.

 

Product Maintenance:

(1) According to the working condition of the lubrication point, pull the lubrication handle in time to refuel the lubrication point to ensure the normal operation of the machine and extend the service life.

(2) The grease used in this machine should be determined according to the place of use of the machine, temperature and other conditions. Generally, calcium-based, sodium-based or calcium-sodium-based grease can be used.

(3) The grease filling amount of the bearing seat is 50%~70% of its volume. When changing the oil, clean the roller bearing track with clean gasoline/kerosine.

(4) Cut off the power supply during maintenance, and use the original factory-aded accessories for consumable parts. Long-term deactivation needs to be cleaned and rust-proof.

 

Products

JC series Jaw Crusher 001

JC Series Jaw Crusher

The birth of the new generation of jaw crusher JC is due to the accumulation of rich experience and the large adoption of computer simulation and CAD design. Compared with the old generation of jaw crushers, the JC crusher has increased its own strength and reduced the self-weight of the equipment. Its high yield and low cost make it the first choice of jaw crusher for the majority of users.
The JC jaw crusher is designed using modern CAD technology, and all models are analysed by finite element technology to ensure that the internal stress level is within the appropriate range, which ultimately makes the JC crusher have the characteristics of high structural strength and light equipment weight.
It strengthens its own strength and reduces the self-weight of the equipment. It has the advantages of high yield, low cost, high structural strength and light equipment weight.
EC series Jaw Crusher (1)

EC Series Jaw Crusher

Star Machinery EC series jaw crusher is developed and designed based on crushing various hard rock conditions. It adopts an innovative modular and welding-free frame structure, thus giving the equipment excellent fatigue resistance, reliability and multiple installation methods. Thanks to the precise and balanced overall structure, the EC series jaw crusher is economical and easy to install. With the use of special high-quality cast steel components and durable wear parts, it is given excellent applicability, outstanding economy and low operating costs.
Based on the development and design of various hard rock conditions, it adopts an innovative modular and non-welded frame structure, which has the advantages of economical and simple installation.
PF-Impact-Crusher-1-1

PF Impact Crusher

The impact crusher is configured in the middle crushing after the coarse crusher, which can crush ores and rocks with a compressive strength of no more than 360 mPa, with the characteristics of large processing capacity and fine discharge. The crushed product is cubic, with low needle-like content and no internal cracks. It is the first choice equipment for the production of high-quality stone in high-grade highways, water conservancy, airports, construction and other industries.
It is used for coarse crushing and medium crushing. It can process pressure-resistant ≤360 megapascal ore rocks. The processing volume is large, the discharge is fine, and the finished product is cubic, which is suitable for high-quality stone production in highways, water conservancy and other industries.
PY-Cone-Crusher-001-1

PY Cone Crusher

This series of crushers is used to crush all kinds of ores and rocks of medium hardness or higher. It has the characteristics of reliable structure, high production efficiency, convenient adjustment and economy. Its spring insurance system is an overload protection device that can make the foreign iron block pass through the crushing cavity without harming the machine. It adopts two sealing forms of dry oil or water to isolate the stone powder from the lubricating oil and ensure reliable operation. The form of the crushing cavity is determined by the purpose of the ore. The standard type is suitable for medium crushing, medium-sized, and the short-head type is suitable for fine crushing.
It has the advantages of high production efficiency, low energy consumption, uniform particle size of finished products, extended service life and so on.
PYF Cone Crusher 001

PYF Cone Crusher

It is mainly used in the secondary and tertiary crushing links of the production line. It has a wide range of applications and can be used in industries such as metallurgy, building materials, road construction, chemical industry and so on. It can easily crush all kinds of ores and rocks of medium hardness and above, without worrying about the problem that the hardness of the material is not suitable enough. This equipment is divided into two models. The standard type is mainly used for coarse and medium crushing operations, and the short-head type is suitable for medium crushing and fine crushing.
It is usually used in secondary crushing and tertiary crushing. It is suitable for crushing all kinds of ores and rocks of medium and above hardness.
HC Cone Crusher (2)

HC Cone Crusher

With the structure of innovative design, the new high-capacity HC series single-cylinder hydraulic cone crusher increases the hourly output by 15% compared with the equipment of the same size, and under the same production capacity, the smaller motor power brings less energy consumption. The smooth start-up method and high-quality gears and bearings ensure the quiet operation of the equipment. At the same time, the high-quality high-mangane steel material and precise cavity design ensure a longer liner life and achieve more efficient production goals for customers.
The new structural design increases its production capacity by 15% compared with equipment of the same size. Under the same production capacity, the energy consumption is lower, and the operation is quiet and the life of the lining is longer, helping customers to produce efficiently.

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