Toggle Plate

The special elbow plate for jaw crusher is the core transmission and protective accessory of the equipment. It connects the moving jaw and the frame, transmits the crushing power, adjusts the discharge port, and at the same time plays a role in overload protection. It is suitable for the full series of models of the star jaw crusher.
  • Product Advantages:

    High-quality steel precision processing, high strength, strong toughness, impact resistance, not easy to break, accurate size adaptation, convenient installation, wear-resistant and durable, sensitive overload protection, prolonging the service life of the equipment.

Use of the product:

The supporting jaw crusher is used to adapt to mines, buildings, roads, water conservancy and other fields. It is used for all kinds of medium-hard and hard material crushing operations to ensure the smooth transmission and stable operation of the equipment.

 

Application scenario:

Toggle Plate is a key transmission and protection component in jaw crushers. It is widely used in mine crushing, sand and stone aggregate production lines and metallurgical building materials industries. It is used to connect the moving jaw and the driving mechanism, and at the same time plays the role of safety protection and force transmission.

In practical application, the elbow plate is mainly responsible for converting the crushing force transmitted by the motor through the eccentric shaft into the extrusion force of the material, so as to realise the crushing process. At the same time, when the equipment encounters unbreakable materials or overload conditions, the elbow plate will be broken or deformed first, so as to protect the core parts of the host from damage, which is a typical “safety protection”.

In the sand and stone production line, the Toggle Plate is usually used in the core transmission system of the coarse crushing stage of the jaw crusher, which plays an important role in ensuring the stable operation of the equipment and reducing the risk of failure.

In addition, this component is widely used in mining, cement building materials and infrastructure engineering. It is especially suitable for high-load and continuous crushing conditions. It is one of the important safety and transmission consumable parts in jaw crushers.

 

FAQ:

Q:Which jaw crusher models are suitable for Toggle Plate?

A:The whole series is suitable for all kinds of fixed jaw crushers of PE, PEX, EC and JC, which are divided into three specifications: standard length, lengthening and shortening, and can be supplied with a complete set of Jaw Plate and Cheek Plate.

Q:What is the difference between the functions of Toggle Plate and Jaw Plate?

A:Jaw Plate is a wear-resistant crushing consumable, which directly extrudes ore, and long-term wear needs to be replaced frequently; Toggle Plate is a transmission safety structural part, which has no direct material washing, and the loss under normal working conditions is extremely low. It only breaks and fails when the equipment is overloaded. It is the core component of the safety protection of the whole machine.

Q:How to select the Toggle Plate for hard rock mines and small and medium-sized solid waste projects?

A:The large-scale hard rock production line of granite and basalt uses thickened cast steel Toggle Plate, which has a higher bearing limit and is suitable for large feed and large impact conditions; small and medium-sized crushing lines of limestone and construction waste can use ductile cast iron thrust plates, which has lower procurement costs and meets the standard safety and protection performance.

Q:What are the quality advantages of the original Toggle Plate compared with ordinary castings?

A:1. Integrated casting and moulding, reserved standard stress fracture groove, smoothly disconnect along the preset notch when overloaded, and will not splash debris; 2. Precision processing of the arc fitting surface at both ends, closely fitting with the moving jaw and the rack seat, and receiving uniform force to avoid unilateral stress concentration; 3. The material composition is strictly proportioned, and the toughness and strength are balanced. Under normal crushing conditions, it is not easy to break for no reason, and it only plays a role in insurance when overloaded; 4. The size, length and specifications are complete, and the discharge port can be accurately adjusted to meet the needs of a variety of discharge particle size.

Q:Does it support non-standard, lengthening/shortening customised Toggle Plate?

A:Support drawing and sample customisation of special length thrust plate, can produce thickened heavy-duty models, old imported jaw fracture transformation special elbow plates, accurately control length tolerance, realise different discharge particle size adjustment, and perfectly adapt to all kinds of non-standard crushing production lines.

Q:How to troubleshoot and replace the Toggle Plate after it is broken?

A:1. First stop and clean up the iron blocks in the crushing cavity and jam large pieces of stone, and troubleshoot the feeding system to prevent hard objects from entering; 2. Check the lubrication status of the eccentric shaft and bearing, replace the wear bushing, and adjust the discharge port to a reasonable size; 3. Select the original factory thrust plate of the same specification, apply grease at both ends, and calibrate the installation gap before turning on the power. Trial operation.

Products

PEPEX Jaw Crusher (2)

PE/PEX Jaw Crusher

The jaw crusher is used in the first process of crushing all kinds of ores and rocks. It can process various ores with a compressive strength of no more than 320MPa to medium particle size at one time. It often forms a complete set of sand and stone production lines with cone crushers, counter impact crushers, sand-making machines, etc., which are widely used in mines, metallurgy, chemical industry, building materials, electricity Power, water conservancy, transportation and other fields. PE series is used for coarse crushing operations, and PEX series is used for medium crushing or fine crushing operations to meet different crushing needs.
It is a kind of crushing equipment with simple structure and stable performance. With its efficient crushing ability, it has become one of the core equipment for material crushing in mines and various industrial fields.
JC series Jaw Crusher 001

JC Series Jaw Crusher

The birth of the new generation of jaw crusher JC is due to the accumulation of rich experience and the large adoption of computer simulation and CAD design. Compared with the old generation of jaw crushers, the JC crusher has increased its own strength and reduced the self-weight of the equipment. Its high yield and low cost make it the first choice of jaw crusher for the majority of users.
The JC jaw crusher is designed using modern CAD technology, and all models are analysed by finite element technology to ensure that the internal stress level is within the appropriate range, which ultimately makes the JC crusher have the characteristics of high structural strength and light equipment weight.
It strengthens its own strength and reduces the self-weight of the equipment. It has the advantages of high yield, low cost, high structural strength and light equipment weight.
EC series Jaw Crusher (1)

EC Series Jaw Crusher

Star Machinery EC series jaw crusher is developed and designed based on crushing various hard rock conditions. It adopts an innovative modular and welding-free frame structure, thus giving the equipment excellent fatigue resistance, reliability and multiple installation methods. Thanks to the precise and balanced overall structure, the EC series jaw crusher is economical and easy to install. With the use of special high-quality cast steel components and durable wear parts, it is given excellent applicability, outstanding economy and low operating costs.
Based on the development and design of various hard rock conditions, it adopts an innovative modular and non-welded frame structure, which has the advantages of economical and simple installation.
PF-Impact-Crusher-1-1

PF Impact Crusher

The impact crusher is configured in the middle crushing after the coarse crusher, which can crush ores and rocks with a compressive strength of no more than 360 mPa, with the characteristics of large processing capacity and fine discharge. The crushed product is cubic, with low needle-like content and no internal cracks. It is the first choice equipment for the production of high-quality stone in high-grade highways, water conservancy, airports, construction and other industries.
It is used for coarse crushing and medium crushing. It can process pressure-resistant ≤360 megapascal ore rocks. The processing volume is large, the discharge is fine, and the finished product is cubic, which is suitable for high-quality stone production in highways, water conservancy and other industries.
PY-Cone-Crusher-001-1

PY Cone Crusher

This series of crushers is used to crush all kinds of ores and rocks of medium hardness or higher. It has the characteristics of reliable structure, high production efficiency, convenient adjustment and economy. Its spring insurance system is an overload protection device that can make the foreign iron block pass through the crushing cavity without harming the machine. It adopts two sealing forms of dry oil or water to isolate the stone powder from the lubricating oil and ensure reliable operation. The form of the crushing cavity is determined by the purpose of the ore. The standard type is suitable for medium crushing, medium-sized, and the short-head type is suitable for fine crushing.
It has the advantages of high production efficiency, low energy consumption, uniform particle size of finished products, extended service life and so on.
PYF Cone Crusher 001

PYF Cone Crusher

It is mainly used in the secondary and tertiary crushing links of the production line. It has a wide range of applications and can be used in industries such as metallurgy, building materials, road construction, chemical industry and so on. It can easily crush all kinds of ores and rocks of medium hardness and above, without worrying about the problem that the hardness of the material is not suitable enough. This equipment is divided into two models. The standard type is mainly used for coarse and medium crushing operations, and the short-head type is suitable for medium crushing and fine crushing.
It is usually used in secondary crushing and tertiary crushing. It is suitable for crushing all kinds of ores and rocks of medium and above hardness.

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