Blow Bar

The special plate hammer of the counterattack crusher is the core crushing accessory of the equipment. It is installed inside the crushing cavity and cooperates with the counterattack plate and lining plate to crush the material through high-speed impact. It is a key component to realise material crushing, which directly affects the crushing efficiency and the quality of the finished product.
  • Product Advantages

    Precision forging with high wear-resistant alloy material, high hardness, strong toughness, not easy to wear and break; accurate size, perfect adaptation with equipment, convenient installation, easy replacement; excellent impact performance, high crushing efficiency, can effectively extend the replacement cycle, reduce operation and maintenance costs, and adapt to the needs of high-strength crushing operations.

Use of the product:

Supporting the use of counterattack crusher, suitable for mines, construction, roads, water conservancy and other fields, used for crushing and processing of all kinds of medium and hard materials, completing material crushing through high-speed impact, and helping to promote production efficiently.

 

Application scenario:

Blow Bar (plate hammer) is one of the core wear-resistant and fragile components in impact crushers. It is widely used in mine crushing, sand and stone aggregate production lines and building materials industries. It is used for high-speed impact crushing of materials. It is a key working part that affects the crushing efficiency and the grain type of the finished product.

In practical application, the plate hammer is installed on the rotor of the counterattack crusher, which generates a strong impact force through high-speed rotation, crushing the material and throwing it to the counterattack plate for secondary crushing. In the sand and stone production line, Blow Bar is mainly used in the medium crushing and fine crushing stages, especially for the production of mechanical sand and building aggregates with high requirements for finished grain type.

In addition, this component is widely used in the crushing and processing of granite, limestone, basalt and other medium and high hardness materials. It is widely used in cement, road engineering and infrastructure construction industries. It is one of the most important wear-resistant consumables in impact crushers.

 

FAQ:

Q:What are the mainstream wear-resistant materials of Blow Bar, and the applicable working conditions are different?

A:1. Mn13Cr2 standard high-manganese steel plate hammer: strong toughness, resistance to medium impact, low procurement cost, suitable for limestone, coal gangue, construction waste and other low-abrasion medium-abrasion medium-soft materials, the first choice for small and medium-sized sand and stone factories; 2. Mn18Cr2 high chromium high manganese alloy plate hammer: stronger impact processing hardening effect, wear-resistant life increased by 30%, suitable for dolomite, medium hardness granite and other hard ores;

Q:What factors will shorten the service life of Blow Bar?

A:1. The higher the hardness of the ore, the sharper the edge of the gravel, and the faster the wear consumption; 2. Unbreakable metals such as steel bars and iron blocks enter the crushing cavity, directly causing the plate hammer to crack and notch; 3. Long-term partial load of the feed, the plate hammer continues to focus on one side, and the one-sided quick grinding; 4. The gap between the plate hammer and the counterattack plate is unbalanced, and the material squeezing friction increases the loss; 5. The equipment is overloaded and fully loaded for a long time, exceeding the impact load-bearing limit of the plate hammer design.

Q:Does the whole PF counterattack blow bar always have it in stock to support long-term foreign trade bulk supply?

A:PF full series of models Mn13Cr2, Mn18Cr2, Cr20 high chrome plate hammers have sufficient spot inventory all year round, and its own complete cast steel production line can be shipped in batches all year round. Support overseas mines, mixing stations, recycled aggregate factories for long-term fixed collection and agents’ annual stocking, and can be packaged and shipped with a whole set of counter-back plates and lining plates.

Q:Does the whole PF counterattack blow bar always have it in stock to support long-term foreign trade bulk supply?

A:PF full series of models Mn13Cr2, Mn18Cr2, Cr20 high chrome plate hammers have sufficient spot inventory all year round, and its own complete cast steel production line can be shipped in batches all year round. Support overseas mines, mixing stations, recycled aggregate factories for long-term fixed collection and agents’ annual stocking, and can be packaged and shipped with a whole set of counter-back plates and lining plates.

Q:Do you support the special Blow Bar customisation for non-standard and old imported models?

A:Support drawings, samples and 3D modelling reproduction customisation. It can produce thickened heavy-duty models, lengthened models, special locking holes, and special plate hammers for old modified models. The size tolerance is strictly controlled, and it can be used as a set of non-standard counterattack plates.

Q:What wear and damage in the Blow Bar must be replaced immediately?

A:1. The wear thickness of the wear-resistant working surface exceeds 1/2, and it cannot be used for the second time; 2. There are notches, cracks and grooves perforations on the plate hammer body; 3. Severe wear on one side, the finished aggregate needle sheet continues to exceed the standard, and the production capacity is greatly reduced; 4. The wear and tear of the locking installation hole expands, the bolts are loosened frequently, and the equipment is vigourously vibrated and noisy.

Products

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PE/PEX Jaw Crusher

The jaw crusher is used in the first process of crushing all kinds of ores and rocks. It can process various ores with a compressive strength of no more than 320MPa to medium particle size at one time. It often forms a complete set of sand and stone production lines with cone crushers, counter impact crushers, sand-making machines, etc., which are widely used in mines, metallurgy, chemical industry, building materials, electricity Power, water conservancy, transportation and other fields. PE series is used for coarse crushing operations, and PEX series is used for medium crushing or fine crushing operations to meet different crushing needs.
It is a kind of crushing equipment with simple structure and stable performance. With its efficient crushing ability, it has become one of the core equipment for material crushing in mines and various industrial fields.
JC series Jaw Crusher 001

JC Series Jaw Crusher

The birth of the new generation of jaw crusher JC is due to the accumulation of rich experience and the large adoption of computer simulation and CAD design. Compared with the old generation of jaw crushers, the JC crusher has increased its own strength and reduced the self-weight of the equipment. Its high yield and low cost make it the first choice of jaw crusher for the majority of users.
The JC jaw crusher is designed using modern CAD technology, and all models are analysed by finite element technology to ensure that the internal stress level is within the appropriate range, which ultimately makes the JC crusher have the characteristics of high structural strength and light equipment weight.
It strengthens its own strength and reduces the self-weight of the equipment. It has the advantages of high yield, low cost, high structural strength and light equipment weight.
EC series Jaw Crusher (1)

EC Series Jaw Crusher

Star Machinery EC series jaw crusher is developed and designed based on crushing various hard rock conditions. It adopts an innovative modular and welding-free frame structure, thus giving the equipment excellent fatigue resistance, reliability and multiple installation methods. Thanks to the precise and balanced overall structure, the EC series jaw crusher is economical and easy to install. With the use of special high-quality cast steel components and durable wear parts, it is given excellent applicability, outstanding economy and low operating costs.
Based on the development and design of various hard rock conditions, it adopts an innovative modular and non-welded frame structure, which has the advantages of economical and simple installation.
PF-Impact-Crusher-1-1

PF Impact Crusher

The impact crusher is configured in the middle crushing after the coarse crusher, which can crush ores and rocks with a compressive strength of no more than 360 mPa, with the characteristics of large processing capacity and fine discharge. The crushed product is cubic, with low needle-like content and no internal cracks. It is the first choice equipment for the production of high-quality stone in high-grade highways, water conservancy, airports, construction and other industries.
It is used for coarse crushing and medium crushing. It can process pressure-resistant ≤360 megapascal ore rocks. The processing volume is large, the discharge is fine, and the finished product is cubic, which is suitable for high-quality stone production in highways, water conservancy and other industries.
PY-Cone-Crusher-001-1

PY Cone Crusher

This series of crushers is used to crush all kinds of ores and rocks of medium hardness or higher. It has the characteristics of reliable structure, high production efficiency, convenient adjustment and economy. Its spring insurance system is an overload protection device that can make the foreign iron block pass through the crushing cavity without harming the machine. It adopts two sealing forms of dry oil or water to isolate the stone powder from the lubricating oil and ensure reliable operation. The form of the crushing cavity is determined by the purpose of the ore. The standard type is suitable for medium crushing, medium-sized, and the short-head type is suitable for fine crushing.
It has the advantages of high production efficiency, low energy consumption, uniform particle size of finished products, extended service life and so on.
PYF Cone Crusher 001

PYF Cone Crusher

It is mainly used in the secondary and tertiary crushing links of the production line. It has a wide range of applications and can be used in industries such as metallurgy, building materials, road construction, chemical industry and so on. It can easily crush all kinds of ores and rocks of medium hardness and above, without worrying about the problem that the hardness of the material is not suitable enough. This equipment is divided into two models. The standard type is mainly used for coarse and medium crushing operations, and the short-head type is suitable for medium crushing and fine crushing.
It is usually used in secondary crushing and tertiary crushing. It is suitable for crushing all kinds of ores and rocks of medium and above hardness.

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